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Pellet production line ProPelety Agro Basic / Power / Basic Duo / Power Duo

Pellet production line for hay or straw.

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Video


Input material

Input material shape is cylindrical bales of maximum 150 cm in diameter, or square bales of max.150x150 cm cross section. Loose or bulk material can also be used. Maximum humidity of material can be up to 14 %. In case of higher humidity, the production line has to be equipped with a drying section. In basic arrangement of the production line pellets are packed in big volumes – i.e. in big-bags or containers (or optionally loose). Operation of all parts of the line is continuous. All the production line is controlled from one main panel. It is designed to be operated by a single worker, who is also responsible for material handling – bale feeding, replacing big-bags, etc.

Parameters lines

  • Capacity up to 700 / 1000 / 1400 / 2000 kg/hr. - pre-cut wheat straw at 14% humidity
    • up to 600 / 850 / 1200 / 1700 kg/hr - hay
    • up to 500 / 700 / 1000 / 1400 kg/hr - colza
  • Capacity may be different from the nominal capacity with regards to particular properties of input material and the operator’s way of work and approach to maintenance
  • Rated maximum power input: 125,9 / 157,9 / 190,9 / 226,9 kW
  • Operation power usage: about 100 kW per one ton of pellets
  • Required floor area: 60 m2 (max. silo height 6,3 m)
  • Total weight: 9,5 / 10 / 12 / 13,5 tons
  • Noise level: about 80 db
  • Transport of material between machines in closed in dust-free ducts
  • The line meets all occupational health and safety regulations required for the shop floor

Production line concept and characteristics

  • Local manufacturing plant intended for mid-size and large scale farmers. The line is able to process approx. 50% of straw production within the range of 5 to 10 km from the plant, in a 1½ working shift operation, operated by 1 worker.
  • Power compact production unit - from raw material delivery to pellets storage.
  • Automatic control, regulation, plus the possibility of drive diagnostics.
  • More use of the existing customer’s material handling equipment
  • Full employment of one person in one shift
  • Not difficult to build , easy to be integrated into the existing infrastructure of agricultural plants – layout on area of 60 m2, low weight of all equipment, power supply of 130 / 165 / 200 / 235 kW, power input of individual equipments within the range or common wiring, own electrical cabinet
  • Possibility of modification to suit existing building layouts.
  • The line meets all occupational health and safety regulations required for the shop floor

Basic arrangement of the line

  • Input conveyor for loading bales
  • Separator
  • Grinder
  • Air transport into the buffer-silo
  • Buffer-silo with dust filtration
  • Dosing equipment - screw conveyor to the press (granulator)
  • Pellet press (granulator)
  • Vapour and dust extraction fan
  • Separating vibratory conveyo
  • Cooling conveyor
  • Big-bag holder
  • Control panel
  • Electrical cabinets for the line operation
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Extra equipment according to customer‘s specific needs or at customer’s request:

  • Buffer and screw conveyor for additives
  • Dryer
  • Conveyor for loose straw, etc.

Production line can be modified for specified purpose and with regards to material used